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Forklift accessories into pallets for loading and unloading, stacking and short-distance transport operations wheeled transport vehicles. International Organization for Standardization the ISO/TC110 called industrial vehicles. Are material handling machinery. Widely used in railway stations, ports, airports, factories, warehouses and other national economic sectors, efficient equipment mechanized loading and unloading, stacking and short distance transportation. The self-propelled forklift trucks in 1917. During World War II, the forklift to develop. From the early 1950s, China began manufacturing forklifts.
The selection and configuration of forklift parts
Choice of models and configurations are generally from the following departure:
1: The job functions
Forklift basic job functions are divided into levels of handling, stacking / pick up, loading / unloading, picking. Initially identified according to job functions from enterprises to achieve the above described models. In addition, special operations capabilities wil l affect the specific configuration of the forklift, such as the handling of paper rolls, hot metal and so on, forklift mounted equipment to complete the special features.
2: Job Requirements
The operational requirements of the forklift pallets or cargo specifications, lifting height, operating channel width, Gradeability general requirements also need to consider the operational efficiency (different models of its efficiency), operating habits (such as the habit of driving seat or Stand) and other requirements.
3: The operating environment
If companies need to transport goods or warehouse environment noise or exhaust emissions and other environmental requirements, in select models and configurations should be considered. If it is cold or in environments with explosion-proof requirements, the configuration of the forklift should be cold storage or explosion-proof. Carefully examine the need to go through the location of forklift operation, it is envisaged that the possible problems, for example, a storage door height of the truck whether it will affect; out of the elevator, lift height and load on the forklift; operating in the upstairs floor bearing meet the corresponding requirements, and so on.
To the forklift supplier in the selection and determine the configuration described in detail the working conditions, and site surveys to ensure that the purchase of the forklift in full compliance with the needs of enterprises. To complete the analysis of the above steps, may still be several models can meet the above requirements. You need to pay attention to the following aspects:
a, different models, the efficiency of the number of forklift drivers are also different number, will lead to a series of cost changes, see this article, performance evaluation part of the discourse about the cost.
b, if the forklift in the warehouse operation, different models of the required channel width, new skills are also differenc es, which will bring the warehouse layout changes, such as cargo storage volume changes.
impact on many aspects of the c, the model number of changes would fleet management.
d, different models of market holdings, its after-sales support capabilities, such as: low driving three-stacker forklifts and high driving three stacking forklift belong to the same narrow channel forklift series, are in a very narrow channel ( 1.5 to 2.0 m) palletizing, pick up. But the former cab can not be improved, thus poor operative field, work efficiency is low. Because the latter can completely cover the functions of the former, and the performance is superior, therefore in the European market sales of the latter than the former in excess of 4 to 5 times, more than six times in China. Thus, most suppliers have focused on the development of high driving forklift to the stacking, and low driving three-stacking forklift use only in small tonnage, lift height (usually less than 6 meters) conditions. Little market sales, after-sales service of the number of engineers, engineers experience, spare parts inventory levels and service capabilities will be relatively weak.
Forklift parts performance criteria
Overall assessment, many companies do not understand the forklift expertise and technology is often the product quality can not make a reasonable judgment. In general, the quality of the forklift and its superior performance is often reflected in the many aspects of high efficiency, low-cost, high reliability, good ergonomics design, and service facilitation.
1), high efficiency
The high efficiency not only means high-speed (driving, to enhance the rate of decline), it also means that the operating duty cycle required to complete a short time, and can always maintain this efficiency in the whole working time. Many factors can promote efficiency:
a: speed of the high and low, such as speed, lif ting and lowering speed;
b: the application of ergonomic design to reduce the number of operating action;
c: the accuracy of the operation;
d: the application of ergonomic design to minimize fatigue;
e: a good field of vision;
2), low-cost
Total cost including purchase and use of forklift required each year to spend
a: the cost of procurement: procurement costs will be amortized to the forklift life. High-priced forklift will be because of their longer life make procurement cost reduction.
b: maintenance costs: the actual maintenance costs, not only the cost of the repair parts, and with the failure rate or failure time. Therefore, a high quality forklifts, due to its low failure rate, its maintenance costs lower.
c: energy costs: energy costs with the different power systems forklift different, such as electricity, diesel, liquefied petroleum gas or gasoline.
d: labor costs: labor costs with the changes in the driver\\ s num ber and their total monthly wage, the driver\\ s number will be reduced for efficient forklift.
3), high security
Forklift safety design, should be able to fully guarantee the safety of the driver, cargo, and forklift. High quality forklift safety design often take into account every detail and every possibility.
4), ergonomic
Ergonomics is a widely used in product design is to improve the operating environment, science, and the purpose is to maximize production efficiency by reducing driver fatigue and increase the means of operating comfort.
In forklift design, ergonomics, in many ways:
: reduce fatigue pilot operation: a unique design can reduce the action of the driver\\ s operation makes the operation more effort;
b: Comfort: user-friendly design enables the driver to maintain a good mood, reduce operational errors;
c: a good field of vision: to provide a good view of the forklift operation process can not only improve efficiency, while ensuring driver safety.
5), easy to maintain
To consider the forklift is easy to maintain. All parts should be replaced, fault diagnosis and rule out faster. The control system of high quality forklifts have been modular, direct laptop connection, the use of diagnostic procedures to quickly find the fault or modify parameter settings (such as speed).
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